Wiring Schematic Diagram

This complete high quality, low noise mono audio power amplifier is based around the Hybrid Integrated Circuit STK4050 manufactured by Sanyo. The circuit incorporates volume and has a maximum music output power of 200W. The circuit incorporates an on board power supply; therefore, only centre tapped transformer is required to power the circuit. I t has very good quality sound. U can use it with your Home Theatre your PC & etc... You can also use it as Subwoofer Amplifier. It is a compact package for THIN-TYPE Audio sets. Easy Heat sink design to disperse heat generated in THIN-TYPE audio sets. Constant-Current circuit to Reduce supply switch-ON and switch-OFF shock noise. External supply switch-On and switch-OFF shock noise muting, Load short-circuit protection, thermal shutdown and other circuits can be tailored-designed.

This is an exceptionally well designed amplifier, with a lot of power reserve, high fidelity, low distortion, good S/N ratio, high sensitivity, low consumption and full protection. Having all these almost ideal characteristics this amplifier is likely to become the basic building block of your future high fidelity system, or it can also become the element that will upgrade your existing system.

How it Works

The circuit works from a symmetrical ñ 40 VDC power supply and draws a maximum current of 2.6 A. The input circuit of the amplifier is a differential amplifier built around Q4 and Q5 that employ DC feedback thus preventing any DC voltage from appearing across the speaker with the usual destructive results. Q11 acts as a current source and ensures that the input stage draws a constant current of 1 mA. The signal which appears as a voltage drop across the resistor connected in series with the collector of Q4 is used to drive the DARLINGTON pair Q3, Q2 which together with the constant current source of 7 mA that is Q10, form the driver stage. This stage operates in class A and is driving the complementary output stage Q1, Q9. The transistor Q7 is used to balance the circuit at different temperatures and must be mounted on the heatsink between the out put transistors. The feedback loop which consists of R8, R9, C2, C3 provides AC stability to the circuit. The circuit also incorporates a protection stage that makes it virtually indestructible. This protection circuit is built around Q6, Q8. If for whatever reason the output remains connected on one supply rail and the common the output is also protected from high DC voltages that could burn the speakers. The supply rails should be protected by 2 A fuses for the 8 ohm version and 3 A for the 4 ohm.

Technical Specifications - Characteristics

Output power (f=1 KHz, d=0.5 %): 100 W in 8 ohm

Supply voltage: ................  40 V

Quiescent current: ............. 50 mA

Maximum current: ............... 2.6 A

Sensitivity: . 600 mV

Frequency response: ............ 10-35000 Hz (-1 dB)

Distortion HD: ................. 0.01 %

Intermodulation dist.: ......... 0.02 %

Signal/noise: 83 dBConstruction

To cater for those who wish to use 4 ohm speakers with this amplifier the Kit includes the necessary components for both versions. The components that differ are R3,4,17 and 23. If you build the 8 ohm version then you must also include in the circuit R28 and D7, D8 which are not used in the 4 ohm version. As you see all the components are already marked on the component side of the p.c. board. The construction is made this way much simpler. Start the construction from the pins and the jumper connections, continue with the resistors and the capacitors and last solder in place the semiconductors. Check each resistor before soldering it, to see if its colours match those in the component list. Be careful with the electrolytic capacitors because their polarity should be respected. The polarity of those capacitors is marked on their bodies and on the component side of the p.c. board. NOTE: On the p.c. board next to R2, R16 are marked two other resistors which do not appear in the circuit diagram but are included in the components. They are of 1 ohm 2 W (brown, black, gold) and must be included in the circuit. Take care when you are soldering the semiconductors because if you overheat them they can be damaged. The output transistors should be mounted on the heatsink that is included in the kit. Take care not to short circuit them with the heatsink and we recommend that you use some HTC between the transistor body and the sink in order to improve heat dissipation. Follow the diagram for the mounting of the power transistors as it shows clearly how to insert the insulators and the screws. Q7 should be made to touch the heatsink and is a good idea to use a bit of HTC between its casing and the surface of the heatsink. When you finish the construction of your project clean the board thoroughly with a solvent to remove all flux residues and make a careful visual inspection to make sure there are no mistakes, components missing and short circuits across adjacent tracks on the board. If everything is OK you can make the following connections: Input: 3 (signal), 5 (common) Output: 7 (signal), 6 (common) Supply: 1 (-40 VDC), 2 (+40 VDC) 5 (0 VDC)

Connect a milliammeter in series with the power supply, short the input of the amplifier, turn the power ON and adjust the trimmer P1 so that the quiescent current is about 50 mA. When you finish this adjustment remove the shunt from the input and connect the output of a preamplifier to it. Connect the pre amplifier to a suitable source and turn everything ON. The signal should be heard from the speakers clear and undistorted. First of all let us consider a few basics in building electronic circuits on a printed circuit board. The board is made of a thin insulating

material clad with a thin layer of conductive copper that is shaped in such a way as to form the necessary conductors between the various components of the circuit. The use of a properly designed printed circuit board is very desirable as it speeds construction up considerably and reduces the possibility of making errors. Smart Kit boards also come pre-drilled and with the outline of the components and their identification printed on the component side to make construction easier. To protect the board during storage from oxidation and assure it gets to you in perfect condition the copper is tinned during manufacturing and covered with a special varnish that protects it from getting oxidised and makes soldering easier. Soldering the components to the board is the only way to build your circuit and from the way you do it depends greatly your success or failure. This work is not very difficult and if you stick to a few rules you should have no problems. The soldering iron that you use must be light and its power should not exceed the 25 Watts. The tip should be fine and must be kept clean at all times. For this purpose come very handy specially made sponges that are kept wet and from time to time you can wipe the hot tip on them to remove all the residues that tend to accumulate on it.

 DO NOT file or sandpaper a dirty or worn out tip. If the tip cannot be cleaned, replace it. There are many different types of solder in the market and you should choose a good quality one that contains the necessary flux in its core, to assure a perfect joint every time.

DO NOT use soldering flux apart from that which is already included in your solder. Too much flux can cause many problems and is one of the main causes of circuit malfunction. If nevertheless you have to use extra flux, as it is the case when you have to tin copper wires, clean it very thoroughly after you finish your work. In order to solder a component correctly you should do the following:

If it does not work

Check your work for possible dry joints, bridges across adjacent tracks or soldering flux residues that usually cause problems. Check again all the external connections to and from the circuit to see if there is a mistake there.

L1 : 10 turns with wire 0,5mm turned on a restistor of 1W

If you use a 4Ohm speaker you will place R3,4,17,23 at the board.

If you use a 8Ohm speaker you will place D7 D8 and R28.

For R2 and R16 if you don't find a 0,47Ohm place two of 1 Ohm parallel.

R16 must be 0,47Ohm...the 1Ohm must be a typographical error, take care of this, i haven't tested it.

The MAX9725A–MAX9725D fixed-gain, stereo headphone amplifiers are ideal for portable equipment where board space is at a premium. The MAX9725E offers the flexibility to adjust the gain with external input and feedback resistors. The MAX9725A–MAX9725E use a unique DirectDrive® architecture to produce a ground-referenced output from a single supply, eliminating the need for large DC-blocking capacitors, saving cost, board space, and component height. Fixed gains of -2V/V (MAX9725A), -1.5V/V (MAX9725B), -1V/V (MAX9725C), and -4V/V (MAX9725D) further reduce external component count. The adjustable gain of the MAX9725E DirectDrive headphone amplifier allows for any gain down to -1V/V using external resistors.

The MAX9725 delivers up to 20mW per channel into a 32Ω load and achieves 0.006% THD+N. An 80dB at 1kHz power-supply rejection ratio (PSRR) allows the MAX9725 to operate from noisy digital supplies without an additional linear regulator. The MAX9725 includes ±8kV ESD protection on the headphone output. Comprehensive click-and-pop circuitry suppresses audible clicks and pops at startup and shutdown. A low-power shutdown mode reduces supply current to 0.6µA (typ).

The MAX9725 operates from a single 0.9V to 1.8V supply, allowing the device to be powered directly from a single AA or AAA battery. The MAX9725 consumes only 2.1mA of supply current, provides short-circuit protection, and is specified over the extended -40°C to +85°C temperature range. The MAX9725 is available in a tiny (1.54mm x 2.02mm x 0.6mm) 12-bump chip-scale package (UCSP™) and a 12-pin thin QFN package (4mm x 4mm x 0.8mm).

Download MAX9725 Datasheet